Product Description
Self-Aligning Turning Roll This exceptional equipment comprises one set of Active Roller rack and one set of Passive Roller rack. The Active Roller is ingeniously powered by a motor and reduction gear, enabling seamless stepless speed change, ensuring precision and control in every operation.
Our Self-Aligning Turning Rolls are engineered for excellence, automatically adjusting the wheel centerline setting as the vessel is positioned. With no couplings to alter and no pins to switch out, the "SA-Rolls" guarantee constant centerline abilities, streamlining set-up and alignment into a swift, effortless process. These innovative rollers can handle work pieces with diameters ranging from a mere 12 inches to a substantial 16 feet without the need for drive shaft adjustments. Available in capacities from 15 to 180 tons, these rolls are powered by state-of-the-art AC variable frequency drives, offering a broad spectrum of rotation speeds. Each unit comes with a convenient hand-held operator pendant, with an option for foot switch controls for enhanced operability.
The infinitely adjustable centerline settings provide unparalleled ease of alignment for tapered vessels, while the increased surface area from the (4) wheels per unit ensures superior support, particularly beneficial for thin-walled vessels.
Outstanding Features:
- Durable Rubber Tires for silent and smooth operation.
- Ingenious self-aligning feature eliminates the need for manual adjustments.
- Accommodates a diameter range from 12 inches to an impressive 16 feet.
- Perfectly suited for tapered workpieces, ensuring precise and effective handling.
- 50:1 Variable speed drives offer exceptional control and versatility.
- Expertly designed to handle Thin Walled vessels with utmost care and stability.
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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