Product Description
Self-Aligning Turning Roll Introducing our cutting-edge turning roll system meticulously engineered to comprise one Active Roller rack and one Passive Roller rack. The Active Roller is expertly driven by a state-of-the-art motor seamlessly integrated with a reduction gear, granting you the luxury of effortless stepless speed adjustments for ultimate precision.
Experience unparalleled efficiency with our Self-Aligning Turning Rolls, which intuitively adjust the wheel centerline without manual intervention. Once your vessel is in place, there's no need to meddle with couplings or pins. 'SA-Rolls' offer impeccable centerline precision, facilitating rapid and hassle-free setup and alignment. These advanced rollers smoothly handle workpieces ranging from a compact 12 inches to an impressive 16 feet in diameter, without any need for drive shaft modifications. With a rugged capacity spectrum of 15 to 180 tons, they are driven by cutting-edge AC variable frequency drives providing a comprehensive array of rotation speeds. A standard user-friendly hand-held pendant is included, with an optional foot switch to further enhance operational convenience.
The limitless automatic adjustability of these centerline settings ensures seamless alignment, especially beneficial for tapered vessels. The incorporation of four wheels per unit adds remarkable support, rendering them ideal for handling delicate thin-walled vessels with utmost care.
Discover the remarkable standout features that set our product apart:
- Durable Rubber Tires for long-lasting performance
- Ingenious self-aligning design, completely eliminating the need for manual adjustments
- Capable of accommodating an extensive diameter range from 12 inches to 16 feet
- Perfectly optimized for effortlessly handling tapered workpieces
- Equipped with 50:1 Variable speed drives for superior control
- Specifically engineered to cater to the needs of Thin Walled vessels, ensuring optimal support
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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