Introducing the Self-Aligning Turning Roll - a marvel of engineering designed for seamless operation and optimal performance. This advanced system consists of an Active Roller rack paired with a Passive Roller rack. The Active Roller, powered by a robust motor and precision reduction gear, offers seamless speed variations, ensuring efficiency and versatility at every step.
Experience unmatched convenience with the Self-Aligning Turning Rolls. As your vessel is gently lowered into position, the wheel centerline setting adjusts automatically, eliminating the need for cumbersome couplings or pins. The revolutionary 'SA-Rolls' provide persistent centerline capabilities, simplifying setup and alignment to save you time and effort. These self-adjusting rollers effortlessly accommodate workpieces with diameters ranging from a compact 12 inches to a substantial 16 feet, without requiring drive shaft modifications. Available in capacities from 15 to 180 tons, these rolls are powered by AC variable frequency drives that offer an impressive range of rotation speeds. Equipped with standard hand-held operator pendants and optional foot switch controls, these rolls are designed with user flexibility in mind.
Benefit from the automatically and infinitely adjustable centerline settings, which ensure effortless alignment for tapered vessels. The additional surface area provided by four wheels per unit delivers enhanced support, especially for thin-walled vessels.
Explore the outstanding features of this state-of-the-art equipment:
- Durable Rubber Tires for optimal grip and resilience
- Self-aligning technology, eliminating the need for manual adjustments
- Accommodates a wide diameter range from 12 inches to 16 feet, ensuring versatility
- Perfectly suited for tapered workpieces, enhancing adaptability
- Equipped with 50:1 Variable speed drives for precise control
- Specially designed to support Thin Walled vessels with ease
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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