Product Description
Self-Aligning Turning Roll: Experience seamless welding operations with our cutting-edge Self-Aligning Turning Roll, designed to enhance precision and minimize setup times. The system consists of an expertly engineered set of Active and Passive Roller racks. The Active Roller is meticulously driven by a motor and reduction gear system, enabling stepless speed variation for unparalleled control.
Self-Aligning Turning Rolls: Revolutionize your welding process with our innovative Self-Aligning Turning Rolls, which automatically adjust wheel centerline settings as the vessel is positioned. Eliminate the hassle of changing couplings or replacing pins with our 'SA-Rolls' that offer constant centerline capabilities for quick and effortless setup and alignment. Effortlessly handle workpieces ranging from a compact 12 inches to an expansive 16 feet in diameter without adjusting drive shafts. Available in capacities from 15 to 180 tons, these rolls are powered by AC variable frequency drives, offering an extensive range of rotation speeds. Standard handheld operator pendants ensure user-friendly control, with optional foot switch controls available for enhanced convenience.
Automatically infinitely adjustable centerline settings ensure simple and precise alignment for tapered vessels. The increased surface area provided by four wheels per unit delivers superior support, especially for vessels with thinner walls.
Here are the standout features of our product:
- Rubber Tires: Dependable and durable, our rubber tires ensure smooth operation across various surfaces.
- Self-aligning design: Effortlessly maintain alignment without the need for manual adjustments.
- Wide Diameter Range: Accommodates workpieces from a compact 12 inches to a generous 16 feet.
- Ideal for Tapered Workpieces: Optimized for handling vessels with varying diameters.
- 50:1 Variable Speed Drives: Achieve precision with our high-performance variable speed drives, offering comprehensive control over rotation.
- Thin Walled Vessel Support: Provides exceptional support and stability for vessels with thinner walls.
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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