Product Description
Self-Aligning Turning Roll Introducing our groundbreaking turning roll system, meticulously designed to include one set of Active Roller rack and one set of Passive Roller rack. The Active Roller is driven by a state-of-the-art motor coupled with a reduction gear, facilitating an effortless, stepless speed transition. This ensures a seamless and adaptable operation every time you use it.
Experience the unmatched convenience of our Self-Aligning Turning Rolls, which intuitively adjust the wheel centerline setting upon vessel placement, removing the hassle of coupling changes or pin removals. Our 'SA-Rolls' are crafted to provide dependable centerline precision, allowing for quick and smooth setup and alignment. They are adept at rotating workpieces with diameters from as compact as 12" to a vast 16', all this without necessitating adjustments or alterations to drive shafts. Boasting a formidable capacity range from 15 tons to a massive 180 tons, these rolls are equipped with advanced AC variable frequency drives, delivering a wide array of rotation speeds. Standard features include a convenient hand-held operator pendant, with optional foot switch controls available for increased user comfort.
The limitless automatic adjustability of our centerline settings simplifies alignment, especially when working with tapered vessels. Moreover, the inclusion of four wheels per unit provides additional support, making these rolls ideally suited for thin-walled vessels. This ensures not only efficiency but also stability in your operations.
Here are standout features:
- Durable Rubber Tires
- Ingenious self-aligning design, removing the necessity for adjustments
- Accommodates an impressive diameter range from 12" to 16'
- Perfectly suited for tapered workpieces
- Featuring precise 50:1 variable speed drives
- Expertly engineered for thin-walled vessels
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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