Introducing the Self-Aligning Turning Roll, a marvel in precision engineering designed to enhance efficiency and productivity. This sophisticated system comprises an Active Roller rack and a Passive Roller rack. In a seamless harmony of technology, the Active Roller is powered by a robust motor and reduction gear, enabling smooth, stepless speed transitions.
Our Self-Aligning Turning Rolls are engineered to automatically adjust the wheel centerline as your vessel is gently lowered, eliminating the need for cumbersome couplings or pins. With 'SA-Rolls', enjoy the swift and effortless setup and alignment, thanks to their constant centerline capabilities. These versatile, self-aligning rollers accommodate workpieces with diameters ranging from a minimal 12 inches to a colossal 16 feet, without any need for drive shaft modifications. Available in capacities from 15 to 180 tons, they are powered by state-of-the-art AC variable frequency drives, offering an impressive range of rotation speeds. Every unit comes with a standard hand-held operator pendant, with optional foot switch controls for enhanced functionality.
Experience the effortless alignment for tapered vessels with our infinitely adjustable centerline settings. Each unit boasts four wheels, offering an expanded surface area for exceptional support, particularly for delicate thin-walled vessels.
Discover the remarkable features:
- Durable Rubber Tires ensuring smooth operation.
- Self-aligning technology that requires no manual adjustments.
- Accommodates a diameter range from 12 inches to a staggering 16 feet.
- Perfectly suited for tapered workpieces, ensuring seamless handling.
- Equipped with 50:1 Variable speed drives for unparalleled control.
- Expertly designed to handle thin-walled vessels with utmost care and precision.
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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