Product Description
Self-Aligning Turning Roll Introducing a cutting-edge turning roll system that features a set of both Active and Passive Roller racks. The Active Roller, powered by a state-of-the-art motor linked with a reduction gear, facilitates a remarkably smooth and variable speed transition, ensuring precision and efficiency in every operation.
Our Self-Aligning Turning Rolls are engineered for excellence, automatically adjusting the wheel centerline when positioning a vessel. This innovative design eliminates the hassle of changing couplings or removing pins, delivering consistent centerline alignment swiftly and effortlessly. Expertly crafted, these self-aligning rollers can seamlessly rotate workpieces ranging from a compact 12" diameter to an impressive 16' in size, without the need for adjustments or alterations to the drive shafts. With a robust capacity spanning from 15 tons to 180 tons, these rolls are equipped with advanced AC variable frequency drives, offering a diverse range of rotation speeds. The standard configuration includes a convenient hand-held operator pendant, with the option for foot switch controls to enhance operational ease.
The system's infinitely automatic adjustability of centerline settings ensures effortless alignment, particularly advantageous for tapered vessels. Additionally, the inclusion of four wheels per unit provides additional stability and support, making this system ideal for handling thin-walled vessels with precision and care.
Below are the standout features that set our product apart:
- Durable Rubber Tires for long-lasting performance
- Ingenious self-aligning design, eliminating the necessity for manual adjustments
- Accommodates a wide diameter range, from a minimal 12" up to a substantial 16'
- Perfectly suited for tapered workpieces, ensuring optimal alignment
- Featuring 50:1 Variable speed drives for precise control
- Expertly engineered to handle Thin Walled vessels, enhancing structural integrity
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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