Introducing the Self-Aligning Turning Roll - a pinnacle of precision and adaptability. This system is ingeniously designed with one set of Active Roller rack and one set of Passive Roller rack. The Active Roller is seamlessly driven by a powerful motor and a precision-engineered reduction gear, allowing for stepless speed adjustments, ensuring optimal performance tailored to your needs.
The Self-Aligning Turning Rolls are engineered to perfection, automatically adjusting the wheel centerline when your vessel is positioned. Forget about cumbersome couplings and tedious pins - with 'SA-Rolls', enjoy an effortless, quick setup and alignment that feels like second nature. With these intuitive self-aligning rollers, maintain a constant centerline, effortlessly rotating workpieces from a compact 12" to an impressive 16', without needing to tweak or change drive shafts. Offering a range of capacities from 15 tons to a robust 180 tons, these rolls are powered by advanced AC variable frequency drives, providing a versatile array of rotation speeds. For ultimate control, a hand-held operator pendant is standard, with additional optional foot switch controls, empowering you with adaptability in operations.
Experience the convenience of automatically infinitely adjustable centerline settings, perfect for easily aligning tapered vessels. The increased surface area from four wheels per unit adds crucial support for thin-walled vessels, ensuring stability and reliability.
Here are the standout features that set our product apart:
- Durable Rubber Tires for enhanced grip and longevity.
- Ingeniously self-aligning with zero adjustment needed, simplifying operations while maximizing efficiency.
- Accommodates a wide diameter range from 12" to an impressive 16' with seamless adaptability.
- Perfectly suited for handling complex, tapered workpieces with ease.
- Equipped with 50:1 Variable speed drives for precise control over your operations.
- Expertly supports thin-walled vessels, providing strength without compromise.
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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