Product Description
Self-Aligning Turning Roll Introducing our revolutionary turning roll system! This cutting-edge innovation features a seamless setup that combines one Active Roller rack and one Passive Roller rack. The Active Roller, powered by a state-of-the-art motor and a precision-engineered reduction gear, allows for a smooth, stepless speed change that ensures optimal performance every time.
Discover unparalleled efficiency with our Self-Aligning Turning Rolls! Automatically adapting to the wheel centerline when a vessel is positioned, these rolls eliminate the hassle of changing couplings or removing pins. Experience quick and flawless setup and alignment with 'SA-Rolls', capable of rotating workpieces from 12" up to an impressive 16' diameter, without needing any drive shaft modifications. With capacities ranging from 15 tons to a staggering 180 tons, these rolls are equipped with advanced AC variable frequency drives, providing a comprehensive range of rotation speeds. Enjoy intuitive operation with a standard hand-held operator pendant, and enhance usability with optional foot switch controls.
Our system offers infinite automatic adjustability of centerline settings, simplifying alignment for tapered vessels. The inclusion of four wheels per unit offers additional support, making this system ideal for thin-walled vessels.
Here are standout features:
- Durable Rubber Tires
- Ingenious self-aligning design, requiring no adjustments
- Flexibly accommodates a diameter range from 12" to 16'
- Perfectly optimized for tapered workpieces
- Incorporates 50:1 Variable speed drives for versatile operations
- Expertly engineered for thin-walled vessels, ensuring exceptional support and reliability
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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