Introducing the Self-Aligning Turning Roll! Revolutionize your welding processes with this state-of-the-art equipment, designed to enhance productivity and efficiency with its innovative automatic alignment feature. The unit elegantly consists of a precisely engineered Active Roller rack and a Passive Roller rack. The Active Roller is seamlessly powered by a high-performance motor and reduction gear, ensuring smooth stepless speed variation for optimal operation.
Experience the magic of Self-Aligning Turning Rolls that intuitively adjust the wheel centerline when your vessel is carefully lowered into place. Say goodbye to cumbersome couplings, pins, and adjustments. 'SA-Rolls' offer unwavering centerline precision, streamlining set-up and alignment for utmost convenience. Capable of cradling workpieces from a petite 12 inches to a majestic 16 feet without any drive shaft alterations, SA-Rolls cater to every need with graceful versatility. Available in capacities ranging from 15 to 180 tons, these rolls excel with AC variable frequency drives, powered by high-efficiency motors providing a broad spectrum of rotation speeds. All units come with intuitive hand-held operator pendants as standard, with optional foot switch controls to further enhance operational ease.
The ingenious automatically infinitely adjustable centerline settings make aligning tapered vessels a breeze, while the expanded surface area from four wheels per unit offers unmatched support for delicate, thin-walled vessels.
Explore these exceptional features:
- Durable Rubber Tires for longevity and reliability
- Effortlessly self-aligning with no need for manual adjustments
- Accommodates a wide range of diameters from 12 inches to 16 feet
- Perfectly suited for handling tapered workpieces with ease
- Advanced 50:1 Variable speed drives for precise control
- Optimized for use with thin-walled vessels, ensuring delicate handling
Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
Robber rollers |
Meter rollers |
HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.