Introducing the Self-Aligning Turning Roll: the epitome of innovation and efficiency in the realm of welding machinery. This state-of-the-art equipment consists of a meticulously designed set of Active Roller racks and one set of Passive Roller racks. The Active Roller is ingeniously powered by a robust motor and a precision-engineered reduction gear, offering seamless, stepless speed adjustments for unparalleled performance.
Experience the future of welding with Self-Aligning Turning Rolls, where the wheel centerline setting is effortlessly adjusted as the vessel is expertly lowered into position. Eliminating the hassle of couplings and pins, the 'SA-Rolls' ensure swift and straightforward setup, with constant centerline capabilities that accommodate workpieces ranging from 12 inches to an impressive 16 feet, all without the need to alter or replace drive shafts. Available in capacities from 15 tons to a staggering 180 tons, these rolls are equipped with AC variable frequency drives for a dynamic range of rotation speeds. Standard hand-held operator pendants and optional foot switch controls enhance usability, making it a versatile choice for any project.
The automatic, infinitely adjustable centerline settings facilitate effortless alignment for tapered vessels, while the enhanced surface area provided by (4) wheels per unit offers superior support for thin-walled vessels.
Explore the remarkable features of our Self-Aligning Turning Roll:
- Featuring durable Rubber Tires for optimal performance and longevity.
- Enjoy the convenience of self-aligning technology with absolutely no adjustment required.
- Accommodates a comprehensive Diameter range of 12 inches to an impressive 16 feet.
- Perfectly engineered for handling tapered workpieces with ease and precision.
- Equipped with 50:1 Variable speed drives to cater to a diverse array of rotation requirements.
- Designed to expertly support Thin Walled vessels, ensuring stability and precision in every operation.
Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
Robber rollers |
Meter rollers |
HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.