Product Description
Self-Aligning Turning Roll: Precision engineered for superior functionality and unmatched reliability. This state-of-the-art turning roll system is comprised of one Active Roller rack and one Passive Roller rack. The Active Roller is meticulously driven by a motor paired with a reduction gear, allowing for remarkably smooth and infinitely adjustable speed control.
Our Self-Aligning Turning Rolls revolutionize efficiency by automatically adjusting the wheel centerline settings when positioning a vessel, thus removing the need for altering couplings or detaching pins. The 'SA-Rolls' are renowned for their consistent centerline accuracy, providing quick and hassle-free setup and alignment. These innovative self-aligning rollers can effortlessly rotate workpieces with diameters ranging from a compact 12 inches up to a grand 16 feet, without requiring any modifications or changes to drive shafts. They are available in a sturdy capacity range from 15 tons to 180 tons and are powered by advanced AC variable frequency drives, which offer a wide array of rotation speeds. A hand-held operator pendant comes as standard, with optional foot switch controls that enhance user convenience.
The limitless automatic adjustability of centerline settings simplifies alignment, particularly for tapered vessels. Additionally, the incorporation of four wheels per unit provides extra support, making them ideal for thin-walled vessels.
Here are standout features: A fusion of durability and innovation for unmatched performance.
- Durable Rubber Tires: Engineered for longevity and optimal performance under demanding conditions.
- Self-aligning design, eliminating the need for adjustments: Experience seamless operation with no manual interventions required.
- Accommodates diameter range from 12" to 16': Versatile enough to handle a broad range of workpiece sizes with ease.
- Optimal for tapered workpieces: Perfectly designed to handle complex shapes with precision.
- Featuring 50:1 Variable speed drives: Offering precise control and adaptability for various operational needs.
- Engineered for Thin Walled vessels: Designed for delicate handling and support of sensitive workpieces.
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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