Product Description
Introducing the Self-Aligning Turning Roll - the epitome of efficiency and precision in welding technology. This advanced equipment consists of a meticulously designed set of Active Roller rack and Passive Roller rack. The Active Roller, powered by a high-performance motor and reduction gear, facilitates stepless speed change for seamless operation.
The Self-Aligning Turning Rolls set the industry standard by automatically adjusting the wheel centerline upon vessel placement. Eliminating the need for cumbersome couplings or pins, the 'SA-Rolls' ensure constant centerline capabilities, streamlining set-up and alignment processes. These innovative rollers manage work piece diameters ranging from a compact 12 inches to an impressive 16 feet without the necessity for drive shaft adjustments. Available in capacities from 15 to 180 tons, these rolls leverage AC variable frequency drives to deliver a vast range of rotation speeds. Standard hand-held operator pendants and optional foot switch controls provide convenient operational control, enhancing user experience.
The system's automatically adjustable centerline settings offer effortless alignment for tapered vessels, while the enhanced surface area provided by four robust wheels per unit delivers superior support, particularly beneficial for thin-walled vessels.
Here are the standout features that set our product apart:
- Durable Rubber Tires for enhanced traction and longevity.
- Ingenious self-aligning mechanism requires no manual adjustment.
- Accommodates a versatile diameter range from 12 inches to 16 feet.
- Engineered for optimal performance with tapered workpieces.
- Equipped with cutting-edge 50:1 Variable speed drives for precise speed control.
- Perfect solution for handling Thin Walled vessels with ease.
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
Audited Supplier 
){kind=link}