Self-Aligning Turning Roll Our system boasts a meticulously crafted combination of one Active Roller rack and one Passive Roller rack. The Active Roller, powered by a robust motor and precision reduction gear, facilitates seamless stepless speed transitions, ensuring optimal performance.
Experience the ultimate convenience with our Self-Aligning Turning Rolls, which automatically adjust the wheel centerline as your vessel is gently lowered into place. Say goodbye to the hassle of changing couplings and removing pins! Our 'SA-Rolls' guarantee consistent centerline capabilities, making setup and alignment remarkably swift and uncomplicated. These ingenious self-aligning rollers accommodate workpieces from a compact 12 inches to an impressive 16 feet in diameter without the need for adjustments or drive shaft changes. Available in a wide range of capacities, from 15 tons to a colossal 180 tons, these rolls are powered by state-of-the-art AC variable frequency drives. The motors deliver an extensive range of rotation speeds, while standard hand-held operator pendants and optional foot switch controls ensure effortless operation.
With our groundbreaking automatically infinitely adjustable centerline settings, aligning tapered vessels has never been easier. The substantial surface area provided by four wheels per unit delivers unparalleled support for even the thinnest of walled vessels.
Discover the exceptional features:
- Durable Rubber Tires
- No-fuss self-aligning mechanism, eliminating the need for manual adjustments
- Accommodates Diameters from 12 inches to 16 feet
- Perfectly suited for tapered workpieces
- Precision 50:1 Variable Speed Drives
- Specially designed for Thin Walled Vessels
Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
Robber rollers |
Meter rollers |
HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.