Product Description
Self-Aligning Turning Roll: The epitome of innovation for seamless alignment and smooth rotation. The system comprises one set of Active Roller rack and one set of Passive Roller rack. The Active Roller is driven by a motor coupled with a reduction gear, enabling stepless speed transitions for optimal performance.
Self-Aligning Turning rolls intuitively adjust the wheel centerline setting as the vessel is positioned. No need for cumbersome couplings or pin adjustments. Our 'SA-Rolls' guarantee constant centerline capabilities, ensuring swift setup and alignment. These rollers effortlessly handle workpieces ranging from 12" to an impressive 16' in diameter, without any drive shaft changes. Available in capacities from 15 to 180 tons, these rolls come with AC variable frequency drives for diverse rotation speeds. Standard hand-held operator pendants enhance user convenience, with optional foot switch controls for added versatility.
The automatic, infinitely adjustable centerline settings simplify alignment for tapered vessels. The increased surface area, thanks to (4) wheels per unit, provides crucial support for thin-walled vessels, enhancing stability and performance.
Here are the standout features that set this product apart:
- Rubber Tires: For durable and resilient traction and support.
- Self-aligning: Requires no manual adjustment, simplifying operations.
- 12" to 16' Diameter range: Versatility to accommodate a wide spectrum of workpiece sizes.
- Ideal for tapered workpieces: Designed to perfectly handle irregular shapes with precision.
- 50:1 Variable speed drives: Offers unparalleled control and adaptability in rotational speeds.
- Thin Walled vessels: Expertly designed to support delicate structures without compromise.
Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
Robber rollers |
Meter rollers |
HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.