Product Description
Self-Aligning Turning Roll The Self-Aligning Turning Roll consists of a meticulously engineered set-up featuring an Active Roller rack paired with a Passive Roller rack. With precision-driven mechanics, the Active Roller is powered by a motor and reduction gear, enabling seamless, stepless speed adjustments for optimal performance.
Experience the efficiency and convenience of Self-Aligning Turning Rolls, which ingeniously adapt the wheel centerline setting automatically as the vessel is positioned. Say goodbye to the hassles of changing couplings and removing or replacing pins. The innovative 'SA-Rolls' deliver exceptional ease in set-up and alignment, thanks to their constant centerline capabilities. These self-aligning wonders can effortlessly spin workpieces ranging from a compact 12" to a robust 16' diameter, without any need for drive shaft adjustments. Available in a range from 15 ton to a formidable 180 ton capacity, these rolls are powered by advanced AC variable frequency drives. This, coupled with motors offering an extensive array of rotation speeds, ensures unmatched flexibility. Standard hand-held operator pendants provide straightforward control, with optional foot switch controls for enhanced ease of use.
The ingeniously designed automatically infinitely adjustable centerline settings offer effortless alignment for tapered vessels. Moreover, the enhanced surface area provided by four wheels per unit ensures superior support for thin-walled vessels, elevating stability and safety.
Here are the standout features:
- Durable Rubber Tires
- Self-aligning design, eliminating the need for manual adjustments
- Accommodates a vast range of diameters from 12" to 16'
- Specifically engineered for tapered workpieces
- Outstanding 50:1 Variable speed drives
- Expertly supports thin-walled vessels
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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