Introducing the Remarkable Self-Aligning Turning Roll This cutting-edge system consists of a meticulously engineered set of Active Roller racks paired seamlessly with Passive Roller racks. The Active Roller is expertly driven by a motor combined with a precision reduction gear, enabling a smooth, stepless speed change to accommodate diverse operational needs.
Our advanced Self-Aligning Turning Rolls revolutionize your workflow by automatically adjusting the wheel centerline setting as the vessel is gracefully lowered into place. Say goodbye to cumbersome couplings and cumbersome pin exchanges. The innovative 'SA-Rolls' boast constant centerline capabilities, streamlining your setup and alignment processes effortlessly. These self-aligning marvels can proficiently rotate workpieces varying from as compact as 12 inches to as expansive as 16 feet without necessitating any adjustments or alterations in drive shafts. Available in a versatile range from 15-ton to a robust 180-ton capacity, the SA-Rolls are powered by state-of-the-art AC variable frequency drives, offering an impressive array of rotational speeds. Standard hand-held operator pendants ensure ease of control, with optional foot switch controls for enhanced operational flexibility.
The system's automatically infinitely adjustable centerline settings guarantee hassle-free alignment for even the most tapered vessels. With the advantage of added surface area from four wheels per unit, it provides exceptional support, particularly for thin-walled vessels, ensuring stability and precision in operations.
Here are the standout features:
- Durable Rubber Tires for Enhanced Traction
- Self-aligning Mechanism, Eliminating Any Need for Adjustments
- Versatile Diameter Range from 12 Inches to 16 Feet
- Perfectly Suited for Tapered Workpieces
- Impressive 50:1 Variable Speed Drives for Precision Control
- Specially Designed for Thin Walled Vessels
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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