Experience the pinnacle of precision and ease with our Self-Aligning Turning Roll-a perfect blend of innovation and efficiency designed for seamless operational excellence. This advanced system comprises a sophisticated duo: one set of an Active Roller rack and one set of a Passive Roller rack. The Active Roller is meticulously powered by a motor and reduction gear, enabling a fluid, stepless speed transition that caters to diverse welding needs.
Our Self-Aligning Turning Rolls bring unrivaled precision to your operations. As you position the vessel, these ingenious rollers automatically adjust the wheel centerline setting for you. No hassle of changing couplings or dealing with pins-just simplicity and efficiency. The 'SA-Rolls' ensure a constant centerline, revolutionizing set-up and alignment to be swift and effortless. They handle workpieces from a compact 12 inches to an expansive 16 feet in diameter without needing adjustments or shaft changes. Available in a robust 15-ton to 180-ton capacity, these rolls are powered by AC variable frequency drives, offering a vast rotation speed spectrum. Standard features include intuitive hand-held operator pendants, with optional foot switch controls for enhanced convenience.
Our innovative centerline settings automatically adjust with infinite precision, simplifying alignment for tapered vessels. Each unit's four wheels boost surface area, delivering substantial support for thin-walled vessels, ensuring stability and precision.
Discover these compelling features of our cutting-edge technology:
- Durable and resilient Rubber Tires for smooth, long-lasting performance.
- Ingenious self-aligning design eliminates the need for adjustments, enhancing operational efficiency.
- Accommodates a versatile diameter range from an exact 12 inches up to an impressive 16 feet.
- Expertly crafted to be the perfect solution for tapered workpieces.
- Enhanced 50:1 Variable speed drives for superior control and adaptability.
- Engineered to provide optimal support for thin-walled vessels, ensuring secure and precise handling.
Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
Robber rollers |
Meter rollers |
HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.