Innovative Self-Aligning Turning Roll This sophisticated system is designed with a set of Active Roller racks partnered seamlessly with a set of Passive Roller racks. The Active Roller, powered by a robust motor and reduction gear, enables a smooth, stepless speed transition, ensuring precision and efficiency in every operation.
Our Self-Aligning Turning Rolls exhibit intelligent adaptability by automatically adjusting their wheel centerline settings as vessels are introduced. This cutting-edge technology eliminates the hassle of changing couplings or handling cumbersome pins. The 'SA-Rolls' boast constant centerline capabilities, facilitating rapid and precise setup and alignment. These self-aligning rollers are adept at accommodating workpieces ranging from as petite as 12 inches to as grand as 16 feet in diameter without the need for shaft adjustments. Available in a variety of capacities from 15 tons to a monumental 180 tons, these rolls are equipped with AC variable frequency drives, offering a vast spectrum of rotation speeds. Standard hand-held operator pendants and optional foot switch controls further enhance functionality.
Featuring automatically and infinitely adjustable centerline settings, these rolls offer effortless alignment for tapered vessels. The design includes four wheels per unit, expanding surface contact to deliver enhanced support for thin-walled vessels, thus ensuring stability and precision.
Outstanding Features Include:
- Heavy-Duty Rubber Tires
- Self-aligning Mechanism - No Adjustment Necessary
- Accommodates Diameter Range from 12 Inches to 16 Feet
- Perfect Solution for Tapered Workpieces
- High Precision 50:1 Variable Speed Drives
- Optimized for Thin-Walled Vessels
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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