Self-Aligning Turning Roll This remarkable equipment consists of a dynamic Active Roller rack paired with a robust Passive Roller rack. The Active Roller is ingeniously driven by a powerful motor and precision reduction gear, allowing for seamless and stepless speed adjustments to suit any task.
The innovative Self-Aligning Turning rolls automatically finesse the wheel centerline to accommodate each vessel as it gracefully descends into position. With no cumbersome couplings to swap and no pins to meddle with, the 'SA-Rolls' boast unrivaled ease of setup and alignment, ensuring a quick and effortless process. These self-aligning marvels maintain a steadfast centerline, effortlessly rotating workpieces spanning diameters from a compact 12 inches to a towering 16 feet, all without the need for drive shaft adjustments or changes. Available in a formidable range of capacities from 15 tons to a staggering 180 tons, these rolls are powered by advanced AC variable frequency drives. The motors deftly provide an extensive range of rotation speeds, and as standard, the system comes equipped with user-friendly hand-held operator pendants, with the option of foot switch controls for added convenience.
The automatically, infinitely adjustable centerline settings of this system offer unparalleled ease when aligning tapered vessels. The design, featuring an expansive surface area with four wheels per unit, ensures enhanced support for vessels with delicate thin walls.
Here are the standout features:
- Durable Rubber Tires
- Effortless self-aligning capability, requiring no manual adjustments
- Accommodates workpiece diameters from 12 inches up to an impressive 16 feet
- Perfectly suited for tapered workpieces
- Precision 50:1 Variable speed drives
- Designed for thin-walled vessels
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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