Self-Aligning Turning Roll Ingeniously engineered, our system consists of a meticulously designed set of Active Roller racks paired with a Passive Roller rack. The Active Roller, powered by a motor coupled with a reduction gear, is crafted to deliver seamless variable speed adjustments, ensuring precision and efficiency in your operations.
Our Self-Aligning Turning Rolls offer an innovative solution by automatically adjusting the wheel centerline settings as soon as the vessel is placed. This eliminates the hassle of changing couplings or handling pins, simplifying the setup and alignment process immensely. The 'SA-Rolls' ensure consistent centerline capabilities, enabling rapid and easy alignment. Designed to handle workpieces with diameters ranging from a compact 12 inches to an impressive 16 feet, all without any need for adjustments or drive shaft changes. With capacities ranging from 15 tons up to a robust 180 tons, these rolls are driven by AC variable frequency drives that offer a vast range of rotation speeds. They come standard with hand-held operator pendants, and for added convenience, optional foot switch controls can be included.
Designed with precision, the infinitely adjustable centerline settings provide effortless alignment for tapered vessels. The enhanced surface area, attributed to the four wheels per unit, delivers superior support, especially for thin-walled vessels, ensuring stability and reliability during operations.
Discover the exceptional features:
- Durable Rubber Tires
- Seamless self-aligning mechanism, no manual adjustments needed
- Versatile diameter accommodation from 12 inches to 16 feet
- Specifically designed for tapered workpieces, enhancing performance
- Precision-enhanced 50:1 Variable speed drives
- Perfectly supports thin-walled vessels with ease and stability
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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