Self-Aligning Turning Roll This impressive turning roll system consists of one set of Active Roller rack and one set of Passive Roller rack. The Active Roller, driven effortlessly by a robust motor and precision reduction gear, offers seamless and stepless speed transitions, ensuring optimal performance and adaptability.
Our advanced Self-Aligning Turning Rolls simplify your operations by automatically adjusting the wheel centerline when the vessel is positioned. Forget about changing couplings or handling cumbersome pins. The 'SA-Rolls' deliver consistent centerline capabilities, making setup and alignment effortlessly swift and precise. With self-aligning rollers maintaining a constant centerline, they can efficiently rotate workpieces ranging from a minimal 12 inches to a substantial 16 feet without the need for adjustments or drive shaft changes. Available in capacities from 15 to 180 tons, these rolls are powered by AC variable frequency drives, offering a broad spectrum of rotation speeds. Standard hand-held operator pendants enhance user control, with optional foot switch controls for added convenience.
Experience the convenience of automatically infinitely adjustable centerline settings, ensuring effortless alignment for tapered vessels. The enhanced surface area provided by four wheels per unit offers superior support and stability for thin-walled vessels, ensuring their safety and integrity.
Explore the outstanding features:
- Durable Rubber Tires for enhanced traction and stability
- Self-aligning design eliminates the need for manual adjustments
- Accommodates workpieces with a vast diameter range from 12 inches to 16 feet
- Perfect solution for tapered workpieces
- Advanced 50:1 Variable speed drives for precise control and flexibility
- Specially designed for thin-walled vessels, ensuring delicate handling and support
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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