Self-Aligning Turning Roll Our high-performance system consists of a meticulously engineered set of Active Roller racks paired seamlessly with a set of Passive Roller racks. The Active Roller is expertly driven by a robust motor and reduction gear system, allowing for stepless speed changes with precision and ease.
Experience unparalleled convenience with our Self-Aligning Turning Rolls that automatically adjust the wheel centerline setting once the vessel is in position. Bid farewell to cumbersome couplings and tedious pin adjustments. 'SA-Rolls' ensure constant centerline capabilities, streamlining setup and alignment for unmatched efficiency. These advanced rollers support rotating workpieces with diameters ranging from a compact 12" to a substantial 16', all without the need for shaft adjustments. With a remarkable capacity range from 15 to 180 tons, each roll is powered by sophisticated AC variable frequency drives, offering a myriad of rotation speeds. Equipped with standard hand-held operator pendants and optional foot switch controls, our SA-Rolls cater to all your operational needs.
Effortlessly align tapered vessels with our automatically infinitely adjustable centerline settings. The design boasts an extended surface area with four wheels per unit, ensuring superior support for thin-walled vessels and enhancing operational stability.
Here are the outstanding features:
- Durable Rubber Tires for smooth operation
- Innovative self-aligning feature, eliminating the need for manual adjustments
- Accommodates a broad diameter range from 12" to an impressive 16'
- Perfectly suited for tapered workpieces, offering versatility and precision
- Equipped with 50:1 Variable speed drives for optimal control
- Specially designed for thin-walled vessels, ensuring gentle yet firm support
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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