Self-Aligning Turning Roll Our cutting-edge Self-Aligning Turning Roll consists of an advanced Active Roller rack paired with a Passive Roller rack. The innovative Active Roller is seamlessly powered by a high-performance motor and precision reduction gear, allowing for effortless stepless speed adjustments to suit your needs.
Experience the brilliance of Self-Aligning Turning rolls, designed to automatically adjust the wheel centerline configuration when your vessel is precisely positioned. Forget the hassle of changing couplings or the cumbersome process of removing and replacing pins. 'SA-Rolls' offer a consistently reliable centerline, ensuring swift and uncomplicated set-up and alignment. With the sophisticated self-aligning rollers, your workpieces can range from a compact 12 inches to an extensive 16 feet in diameter without the need for any adjustments or drive shaft changes. Available in capacities from 15 tons to a robust 180 tons, these rolls are engineered with AC variable frequency drives, providing a vast spectrum of rotational speeds complimented by motors that deliver powerful performance. Standard hand-held operator pendants enhance usability, and for added convenience, optional foot switch controls are available.
The remarkable automatically infinitely adjustable centerline settings offer unparalleled ease in aligning tapered vessels. The strategically enhanced surface area, achieved by utilizing four wheels per unit, lends superior support to thin-walled vessels, ensuring optimal performance in delicate operations.
Delve into the exceptional features of our product:
- Durable Rubber Tires for reliable operation
- Effortless self-aligning capability, requiring no manual adjustments
- Versatile diameter range accommodating from 12 inches to an expansive 16 feet
- Perfectly suited for handling tapered workpieces with precision
- 50:1 Ratio variable speed drives for customizable control
- Expertly crafted for thin-walled vessel applications
Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
Robber rollers |
Meter rollers |
HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.