Experience precision and efficiency with our Self-Aligning Turning Roll, a marvel of engineering designed to elevate your welding operations. This innovative system consists of a meticulously crafted set of Active and Passive Roller racks. The Active Roller, powered by an advanced motor and reduction gear, allows for effortless stepless speed changes, adapting seamlessly to your project's demands.
Our Self-Aligning Turning Rolls automatically adjust the wheel centerline setting as the vessel is delicately lowered into place. Forget the hassle of changing couplings or managing pins-'SA-Rolls' ensure constant centerline precision, making set-up and alignment a breeze. With these self-aligning rollers, workpieces from a delicate 12 inches to a robust 16 feet in diameter can be rotated without needing any adjustments or drive shaft changes. Available in capacities from 15 to 180 tons, these rolls are powered by state-of-the-art AC variable frequency drives, providing an expansive range of rotation speeds. The user-friendly design includes a standard hand-held operator pendant, with optional foot switch controls to enhance operational flexibility.
Our system's automatically infinitely adjustable centerline settings simplify alignment for tapered vessels. The impressive surface area provided by four wheels per unit ensures superior support, especially for thin-walled vessels.
Discover the remarkable features of our system:
- Durable Rubber Tires engineered for resilience and longevity.
- Ingenious self-aligning capabilities eliminate the need for adjustments.
- Accommodates a Diameter range from a compact 12 inches to an expansive 16 feet.
- Perfectly suited for tapered workpieces, enhancing versatility.
- Equipped with 50:1 Variable speed drives for ultimate speed control and precision.
- Specially designed for Thin Walled vessels, offering unmatched support.
| Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
| Robber rollers |
Meter rollers |
| HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
| HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
| HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
| HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
| HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
| HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
| HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
| HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.
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