Introducing the Self-Aligning Turning Roll: the epitome of innovation and efficiency in welding automation, designed to enhance your operations with seamless performance. Our system is composed of a sophisticated Active Roller rack paired with a Passive Roller rack. The Active Roller is expertly powered by a motor and reduction gear, enabling smooth and stepless speed transitions for optimal adaptability.
Experience unparalleled convenience with Self-Aligning Turning Rolls. These rolls automatically adjust the wheel centerline effortlessly when a vessel is in position, eliminating the need for changing couplings or pins. 'SA-Rolls' offer a consistent centerline, streamlining set-up and alignment processes. With the capability to handle workpieces from 12 inches to 16 feet in diameter, these rolls require no shaft adjustments. Available in capacities from 15 to 180 tons, they are driven by AC variable frequency drives, providing a versatile range of rotation speeds. Enjoy the standard hand-held operator pendants or opt for the additional foot switch controls for even greater control.
The system offers an advanced, infinitely adjustable centerline setting for flawless alignment, especially with tapered vessels. Additionally, the expanded surface area achieved by utilizing four wheels per unit ensures superior support for thin-walled vessels.
Discover the outstanding features that set our product apart:
- Durable Rubber Tires for enhanced grip and longevity.
- Self-aligning functionality ensures effortless operation with no manual adjustments needed.
- Accommodates a wide diameter range: from a compact 12 inches to an impressive 16 feet.
- Perfectly suited for handling tapered workpieces with precision.
- Advanced 50:1 Variable speed drives for exceptional control over operations.
- Ideal for supporting and processing thin-walled vessels with stability and ease.
Type |
Max load weight(kg) |
Size limit of suitable product(mm) |
Diameter and width of the wheel(mm) |
Wheel linear velocity(m/h) |
Power of motor(kw) |
Setting Method |
Robber rollers |
Meter rollers |
HGZ-5 |
5000 |
¢250-2300 |
¢250*100 |
2*¢240*20 |
6-60 |
0.75 |
Electromagnetic stepless
speed regulation or
frequency conversion
stepless speed regulation |
HGZ-10 |
10000 |
¢320-2800 |
¢300*120 |
2*¢290*25 |
6-60 |
1.1 |
HGZ-20 |
20000 |
¢500-3500 |
¢350*120 |
2*¢340*30 |
6-60 |
1.5 |
HGZ-40 |
40000 |
¢600-4200 |
¢400*120 |
2*¢390*40 |
6-60 |
3 |
HGZ-60 |
60000 |
¢750-4800 |
¢450*120 |
2*¢440*50 |
6-60 |
4 |
HGZ-80 |
80000 |
¢850-5000 |
¢500*120 |
2*¢490*60 |
6-60 |
4 |
HGZ-100 |
100000 |
¢1000-5500 |
¢500*120 |
2*¢490*70 |
6-60 |
5.5 |
HGZ-150 |
150000 |
¢1000-6500 |
Manufacture according to request |
6-60 |
2*3 |
FAQ
- Q: Are you a factory or trading company?
- We are direct manufacturer.
- Q: Where is your factory located? How can we visit there?
- Our factory is located in Jiangsu Province (1hr Railway from Shanghai), China. You can fly to Shanghai airport or Wuxi Shuofang Airport.
- Q: How does your factory do regarding quality control?
- Our factory prioritizes quality control at every stage of production to ensure the highest standards for our welding rotators. Here's how we do it:
- Raw Material Inspection: We conduct rigorous checks on all incoming raw materials to ensure they meet our quality standards before production begins.
- In-Process Quality Control: During production, our team follows strict protocols to monitor and test each stage, ensuring every component is produced with precision.
- Advanced Testing Equipment: We utilize advanced testing tools to verify the performance, durability, and safety of our welding rotators, including load testing and operational simulations.
- Final Product Inspection: Each finished product undergoes a comprehensive inspection by our quality assurance team before being approved for shipment.
- Certifications and Standards: Our factory complies with international quality standards such as ISO 9001, SGS report and CE certificates etc. to ensure consistent quality in every product we deliver.
- Customer Feedback Integration: We value customer feedback and continuously improve our processes based on client suggestions and industry advancements.
- Q: Does your company accept CIF price?
- Yes. We will state either EXW, FOB or CIF price clearly on the quote according to the different destination port and various in different months.
- Q: I would like to ask you if it is possible to have my logo on the machine?
- Our company perfectly support customized logo service, but it will charge extra fee for logo modeling or free if you could offer.